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How do you charge an electric machine?

As the construction industry transitions toward electric machines, a wave of new terminology is emerging that can often leave us feeling puzzled. We clarify some of the key terms around the charging of electric vehicles to help you navigate the world of electric machines with confidence.

Charging station: The place or piece of equipment where you can plug in and charge an electric vehicle.

Power Unit (PU): An energy storage system designed to deliver reliable electric power for electric vehicles and other battery-powered tools. These come in a variety of sizes and are ideal where there is weak or low access to the grid.

Volvo’s mobile power unit, PU40

Green or renewable charging: Charging using power generated from natural sources, such as wind, water, and sunlight rather than fossil fuels. 

The Grid: An interconnected network that delivers electricity (AC current) from where it is produced, along power lines to the consumer. 

Kilowatt (kW): The measure of electric power and energy output and is the same as 1,000 watts so in layman terms it tells you how much energy is being used or produced at a specific moment, EVs are rated by their kilowatt output so for example, a 100 kW machine uses energy much faster than a 10 kW machine. 1 kW is the equivalent of 1.341 horsepower (hp), the common unit of energy for measuring the power of internal combustion engines.

Kilowatt Hour (kWh): This is the amount of energy used or stored. It’s a useful measurement to determine the amount of power consumed over time and the battery capacity, as well as for comparing the runtime and charging time of electric vehicles. So, if a machine uses 10 kW of power for 1 hour, it consumes 10 kWh of energy. It's also possible to compare electric machines with their diesel counterparts. 1 liter of diesel is equivalent to approximately 10 kWh. 

Alternating Current (AC): Commonly known as the grid, AC is an electric current that frequently changes or alternates direction (hence the name!) and as a result, the voltage level also changes with the current. AC is widely used to supply electricity in homes and businesses, though the voltage and current levels vary between countries. 

Direct Current (DC): DC is an electric current that flows in only one direction; hence the voltage remains constant. Batteries use DC, so devices like converters and inverters are needed in battery systems to switch between DC and the AC used in mains power.

Voltage (V): A measure of the difference in electrical energy between two parts of a circuit. The bigger the difference in energy, the bigger the voltage.

On-board charger: A device that converts AC voltage to DC voltage.

DIN plugType 2 Connector: The IEC 62196 Type 2 connector features a seven-pin plug with one flat edge.

DC Charger: A method for battery charging. The DC current is supplied directly to the batteries at the corresponding voltage through a DIN plug (48V machines) or Combined Charging System (CCS) 2 plug which combines a three-pin Type 2 AC connector with a two-pin DC connector.

DIN plug
CCS2 plug

Outlets with Volvo Adapters for Charging Electric Equipment

The images below show you 1-phase and 3-phase outlets which are recommended for AC charging of BEVs or battery electric vehicles. There are variants of these in use across Europe.

230V wall outlet 230 wall outlet 16A 1-phase outlet 16A 1-phase outlet 16A 3-phase outlet 16A 3-phase outlet 32A 3-phase outlet 32A 3-phase outlet

AC charger: A method for charging EV batteries through an IEC 62196 Type 2 Connector.

State of Charge (SOC): An approximate measure of the amount of energy left in the battery. SOC is usually expressed as a percentage of the maximum charge.

Machine Run Time: The amount of time a machine can operate on a fully charged battery before it requires recharging.

Get the information you need to make the switch to electric

Discover the different types of electric vehicles and understand key terminology, from Battery Electric Vehicles (BEVs) to Fuel Cell Electric Vehicles (FCEVs) and more, to help you navigate the world of electric construction machines.

Understand the new terminology of Electric Vehicles (EV)

Check out our previous blog outlining the essential steps and key points to consider when planning charging solutions for your work site.

Read our guide on charging set up

Learn more about the ever-expanding range of charging solutions offered by Volvo CE

Explore Volvo CE’s charging solutions

Want to learn more about mobile power units like the PU40?

Check out this video
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